Optimising pallet stability : A guide to non-slip pads
- Karine Morel
- [wpcode id="48710"]
Table of content
1- Introduction
Anti-slip pallet interlayers are essential for ensuring load stability during transport and storage. They help reduce risks, optimize costs, and protect products. This guide will help you choose the pallet interlayers best suited to your needs.
2- What is the purpose of a pallet interlayer?
Pallet interlayers perform several important functions. They protect products by preventing damage caused by movement or friction. They also stabilize pallets, helping to prevent load shifting and product falls. In addition, they can serve as a surface for displaying information or instructions.
3- What constraints should be taken into account?
Constraints related to the nature of the products and their packaging
Interlayer sheets must be adapted to the type of products being transported, whether liquids, powders, or solid goods. Lightweight products can be more difficult to stabilize than heavier ones, while small but heavy loads may damage interlayers if they are not strong enough. The type of packaging (bottles, cartons, bags, etc.) also influences the choice of interlayers.
Constraints related to pallet types
Different pallet types have characteristics that influence the choice of interlayers. Cardboard pallets are less rigid and may be unstable. Plastic pallets can be slippery, especially when transporting plastic products. Composite wood pallets have surface irregularities that may affect stability, while disposable wooden pallets have gaps that can damage products.
Logistics and transportation constraints
Interlayers should be selected according to the mode of transport (road, rail, sea, or air). It is also important to consider the number of handling operations (loading and unloading) and stack storage. The destination of the products (external transport or internal handling) may also influence the choice of interlayers.
Quality and environmental constraints
Interlayers must comply with quality standards such as ISO 22000 and HACCP. They should also meet regulations including FDA, EC 1935/2004, and EC 2023/2006. In addition, it is important to choose environmentally friendly and certified materials, such as FSC-certified products, to meet environmental requirements.
4- Which material, weight, and dimensions should you choose?
Interlayers can be manufactured from a variety of materials, including paper, solid board, corrugated cardboard (single- or double-wall), honeycomb board, plastic film, plastic, or wood. Choosing the right grammage is crucial to prevent shearing and ensure sufficient rigidity. Interlayer dimensions should match the pallet dimensions. For example, for a European pallet measuring 800 × 1200 mm, an interlayer size of 780 × 1180 mm is recommended.
5- Where should a pallet interlayer be positioned?
Interlayers can be positioned in several ways to optimize protection. They may be placed at the base of the pallet to protect against moisture and pallet imperfections. They can also be inserted between layers to stabilize the load, whether stacked in columns or in a cross pattern. For maximum protection, it is sometimes necessary to combine these different positioning methods.
6- How can you successfully automate pallet interlayer placement?
To ensure successful automatic interlayer placement, it is important to verify that the palletizer is compatible with the selected interlayers. The gripping system must be efficient enough to handle the interlayers correctly. It is also essential to train operators so they can properly manage the automated process. If needed, do not hesitate to consult experts for specific advice.
Conclusion
Choosing the right anti-slip pallet interlayers requires careful consideration of your products’ characteristics, logistics constraints, quality and environmental requirements, as well as the specifications of your palletizing equipment. If you have any questions or need assistance, the teams at CGP Coating Innovation are available to help you make the best choice.
Our team helps you find the solution that meets your needs.